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    产品描述

        

    全自动圆钢中频炉2020新型

     

    全自动无人值守中频感应加热炉,具有自动上下料、自动进出料、温度自动控制、温控分选等功能。

    一、圆钢全自动中频感应加热炉工件参数及工艺要求

    1

    2

    A.产量1000kg/小时--1500kg/小时

    B.温度1050℃---1100℃

    C.芯表温差<20℃

    Φ120×180

    A.产量1500kg/小时--2000kg/小时

    B.温度1050℃---1100℃

    C.芯表温差<20℃

    Φ80×110

    Φ120×240

    Φ90×200

    Φ140×210

    Φ140×210

    其他要求:温度可视化,装料、进料自动化.进线变压器容量为400KVA。

    二、圆钢全自动中频感应加热炉系统设备配置: 

    1.简述:

    将工件手工排放于斜上料台后,通过刮板上料系统上料,料上到位后再由翻料系统将工件翻入感应炉口进料槽中,再由推料气缸按设定好的节拍推入加热炉内加热,出料口由快速提取系统将热料快速提出进入下一道锻压工序。红外测温仪检测并显示温度。

    2. 设备配置:

    设备配套设备供货范围如下表               

    名称

    规       格

    数量

    备注

    1

    中频电源

    KGPS—350/0.5

    1套

    2

    电容柜

    1套

    3

    加热炉

    GTR140×4000

    1套

    加热Φ140-120的工件

    GTR90×4000

    1套

    加热Φ90-80的工件

    GTR270

    加热Φ270的工件

    4

    刮板上料机

    专用

    1套

    5

    翻料机构

    专用

    1套

    5

    快速出料机

    专用

    1套

    6

    红外测温仪

    国产

    1台

    7

    温度显示仪表

    1台

    8

    外操作台

    1台

    9

    气缸进料机构

    专用

    1套

    10

    连接电缆及铜排

    1套

    注:1、其全套设备也可以选择采用西门子PLC及操作屏对设备生产进行全过程控制,具有参数显示、记录、查询、报警等功能;温度控制采用先进的数学模型计算、功率因子自修正的控制方式,可使批量温度稳定性得到较好的控制。此项为选配项,可以增加设备的档次,全部加软件部分价格为8.0万。

    2、其全套设备也可选配一台风水冷却器(FL-500)进行冷却。

    五、圆钢全自动中频感应加热炉设备技术指标和技术特点

    1、启动成功率可达100%

    2、整流功率因数大于等于0.96

    3、具有温度接口可实现温度闭环控制

    4、具有内外转换及自动手动转换功能

    5、多工位结构可根据不同被加热工件方便快捷的更换炉体

    6、 全数字,无继电控制回路,使系统运行稳定可靠

    7、具有过流、过压、欠压、缺相、水压、水温等齐全保护,确保发生任何故障均不损坏设备元器件

    8、三相进线不分相序,可任意连接

    9、操作简便的“傻瓜”型设备,决不会发生误操做

    10、炉体结构

    对于不同的被加热工件在加热时要更换不同的加热炉,为方便更换和减小更换炉体时的工作量,我公司加热炉设计为整体型

        水的连接为快速接头,为了电的连接可靠采用4个螺栓连接方式。更换时只需松开此螺栓和打开水接头锁紧装置即可。

    11、快换接头:为了方便操作,在各水管路接头设计中采用了快换接头, 

    12、炉衬:炉衬采用碳化硅或整体打结方式,使用温度1450℃以上,有良好的绝缘性、绝热性,耐激冷激热和抗冲击性。

    保护:感应器线圈上安装了温度开关,水温超过65℃时自动停机。避免感应线圈烧坏。不工作时,感应器线圈内的冷凝水可通入压缩空气排出;

    Automatic round steel medium frequency heating furnace

    Fully automatic unattended medium frequency induction heating furnace with automatic loading and unloading, automatic feeding and discharging, automatic temperature control and temperature control sorting.

    First, the round steel automatic medium frequency induction heating furnace workpiece parameters and process requirements

    1

    2

    A. Production 1000kg / hour - 1500kg / hour

    B. Temperature 1050 ° C -1100 ° C

    C. Core surface temperature difference <20 ° C

    Φ120×180

    A. Output 1500kg / hour - 2000kg / hour

    B. Temperature 1050 ° C -1100 ° C

    C. Core surface temperature difference <20 ° C

    Φ 80×110

    Φ 120×240

    Φ 90×200

    Φ 140×210

    Φ 140×210

    Other requirements: temperature visualization, loading and feeding automation. The incoming transformer capacity is 400KVA.

    Second, round steel automatic medium frequency induction heating furnace system equipment configuration:  

    1. Brief description:

    After manually discharging the workpiece on the inclined upper material table, the material is fed through the scraping board, and the material is placed in place, and then the workpiece is turned into the induction furnace mouth feeding trough by the turning system, and then the pushing cylinder is set. The beat is pushed into the heating furnace, and the discharge port is quickly introduced by the rapid extraction system into the next forging process. The infrared thermometer detects and displays the temperature.

    2.   Device Configuration:

    The scope of supply of equipment supporting equipment is as follows:                

     

    name

    regulation       grid

    Quantity

    Remarks

    1

    Intermediate frequency power supply

    KGPS-350/0.5

    1 set

     

    2

    capacitor bank

     

    1 set

     

    3

    Heating furnace

    GTR140×4000

    1 set

    Heating workpieces with Φ 140-120

     

    GTR90×4000

    1 set

    Heating workpieces with Φ 90-80

    GTR270

     

    Heating Φ 270 workpiece

    4

    Scraper

    dedicated

    1 set

     

    5

    Turning mechanism

    dedicated

    1 set

     

    5

    Quick discharge machine

    dedicated

    1 set

     

    6

    Infrared Thermometer

    Domestic

    1 set

     

    7

    Temperature display instrument

     

    1 set

     

    8

    External console

     

    1 set

     

    9

    Cylinder feeding mechanism

    dedicated

    1 set

     

    10

    Connecting cable and copper bar

     

    1 set

     

    Note: 1. The complete set of equipment can also choose Siemens PLC and operation screen for the whole process control of equipment production, with parameters display, recording, query, alarm and other functions; temperature control using advanced mathematical model calculation, power factor self-correction The control method can achieve better control of batch temperature stability. This item is an optional item, which can increase the grade of the equipment. The price of all added software is 80,000.

    2. The complete set of equipment can also be equipped with a Feng Shui cooler (FL-500) for cooling.

    Fives,   Round steel automatic medium frequency induction heating furnace equipment technical indicators and technical characteristics

    1, the startup success rate can reach 100%

    2, the rectification power factor is greater than or equal to 0.96

    3, with temperature interface can achieve temperature closed-loop control

    4, with internal and external conversion and automatic manual conversion function

    5, multi-station structure can be easily and quickly replaced according to different heated workpieces

    6,   Full digital, no relay control loop, making the system stable and reliable

    7, with over-current, over-voltage, under-pressure, phase loss, water pressure, water temperature and other complete protection, to ensure that any failure does not damage the equipment components

    8, three-phase incoming line does not distinguish the phase sequence, can be connected arbitrarily

    9, easy to operate "fool" type equipment, never misunderstanding

    10, furnace structure

    For different heated workpieces, different heating furnaces should be replaced when heating. In order to facilitate the replacement and reduce the workload when replacing the furnace body, our heating furnace is designed as a whole type.

         The water connection is a quick connector, and four bolt connections are used for electrical connection. Simply replace the bolt and open the water fitting locking device when replacing.

    11. Quick-change joint: For the convenience of operation, a quick-change joint is adopted in the design of each water pipe joint.  

    12. Furnace lining: The furnace lining adopts silicon carbide or integral knotting method. The use temperature is above 1450 °C, which has good insulation, heat insulation, and resistance to chilling heat and impact resistance.

    Protection: The temperature switch is installed on the sensor coil, and it will stop automatically when the water temperature exceeds 65 °C. Avoid burning the induction coil. When not working, the condensed water in the inductor coil can be discharged through the compressed air;

     http://www.firstfurnace.com//BdwlkjProduct.asp?id=420

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